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Carbonization Machine

Carbonization machine （also called charcoal making machine）is used to dispose of biomass waste like wood, bamboo, corn cobs, coconut shells, rice husks, straws, etc. Through drying, carbonization and cooling process, the material is pyrolyzed into charcoal, gas, tar, vinegar, with a carbonization rate of 95%.
The carbonization machine adopts a high-temperature and low-oxygen pyrolysis process to produce charcoal from biomass waste. It is a low-carbon and environmentally friendly equipment with high cost performance and high return rate.

原料及产物

raw materials and products

设备处理流程

equipment processing flow

视频展示

video display

1. Send the raw materials of suitable size to the dryer through the screw conveyor for drying. This step ensures that the moisture content of the raw materials reaches less than 20%.
2. Adjust the temperature in the carbonization furnace, and the dried materials begin to be carbonized in the carbonization reactor.
3. Combustible gas is generated in the reactor and transported to the heating reactor or dryer by draft fan. The generated flue gas can enter the purification system through pipelines for desulfurization.
4. The carbonized charcoal can be discharged after being cooled to 30°C by the cooling system.
5. As the temperature rises, some flammable gases and wood vinegar will move upward with the hot air. It is liquefied by the condenser and partially converted into tar and wood vinegar.

Equipment Parameters

Model	Capacity	Reactor size
Item	Content
Inputs	Coconut shell / Palm shell / Sawdust / Bamboo / Corn cob / Rice husk / Straw
Output	Charcoal, Tar, Waste gas
Material required	Size: ≤ 20mm, water content:≤15%
DY-T—1	1T/H	Ф1300mm*14000mm
DY-T—2	2T/H	Ф1600mm*14000mm
DY-T—3	3T/H	Ф1800mm*14000mm
Feeeding type	Continuous
Heating metdod	Indirect heating
Heating fuel	Fuel oil, LPG, Natural gas
Land required	38m10m8m
Workers required	1-2 workers per shift

设备优势

equipment advantage

Carbonization Reactor

The carbonization reactor is the core component of the entire carbonization machine. After reaching the pyrolysis temperature, the raw materials are pyrolyzed in a relatively closed environment to produce solid charcoal and combustible gas.

Dryer

The raw materials absorb heat in the drum of the dryer, and the moisture in the materials begins to evaporate, thereby reducing the moisture content of the materials.

Condenser

The condenser is used to cool combustible gas discharged from the main furnace, so that the cooled gas carries debris and liquid oil and falls into the bottom of the condenser and is discharged to prevent pipe blockage.

Desulfurization Tower

The function of the desulfurization tower is to reduce environmental pollution by absorbing and decomposing sulfides, such as sulfur dioxide, in the flue gas.

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